Overhead Conveyor · Intralogistics · Just-In-Sequence
ILS 2100
Fully automated sorting and sequencing for automotive, textile logistics and e-commerce – modular, scalable and error-free. From individual part to production line, precisely on time.
Overhead Conveyor · Sorting System
ILS 2100 –
Every Second Counts.
High-speed sorting, Just-In-Sequence precision and maximum flexibility for e-commerce, automotive and textile logistics. The ILS 2100 rethinks intralogistics from the ceiling down – automated, error-free, scalable.
right sequence, every time
automatically (Faurecia)
to Audi assembly
continuous operation
The System
Flexibility and resilience –
when every second matters.
When the widest variety of individual parts must be transported at maximum speed, the ILS 2100 delivers its full potential. Whether fulfilling individual orders, processing returns or maintaining production sequences – the system guides every item intelligently and error-free through all processes.
Integrated reading processes automate identification and tracking from goods receipt through dynamic buffering and sorting all the way to dispatch – fully transparent, in real time.
- Fully automated sequencing at batch size 1
- Integrated RFID / barcode capture at every point
- Modular and expandable – combinable with OMNIFLO
- Automated workstations for ergonomic loading and unloading
- Flexible load carriers – standard and product-specific
The ILS 2100 is the ideal solution for the most diverse product groups – from automotive to apparel and e-commerce. The product family encompasses a wide range of components for highly customised system solutions.
ILS 2100 systems adapt flexibly to any building layout, are modularly expandable and seamlessly complement existing Schoenenberger Systems OMNIFLO installations.
The system delivers complete traceability of every part in real time. Changes to the production programme are intercepted automatically – without manual changeover times or production stoppages.
Product Variants
Three Components. One System.
Transport and sequencing of individual parts. The Single Carrier is the core component and enables precise, individualised handling of each item – regardless of size or weight.
Higher transport and storage capacity through space-saving minitrolleys. Ideal when multiple parts must be transported and buffered together – without occupying floor space.
Automatic distribution across multiple destination routes. The turntable handles intelligent switching, ensuring every part arrives at the right place at the right time.
Product Film
The ILS 2100 in Action.
Just-In-Sequence
The Right Order.
Every Time. Automatically.
The ILS 2100 transforms internal logistics through precise Just-in-Sequence sorting. Parts are provided fully automatically in the exact order required – with zero error tolerance and no waiting times.
Your employees save valuable time otherwise spent searching and walking. Instead, they focus on value-adding tasks – while the system automatically compensates for any changes to the production programme.
- Parts delivered in the exact production sequence
- No manual searching, no walking between stations
- Last-minute programme changes handled automatically
- Model changeovers without manual retooling
- Improved delivery performance → higher customer satisfaction
The ILS 2100 sequences 16,000 seat covers fully automatically in 900 variants – more than one seat set per minute, 24/5, with zero errors. From order to installation in the Audi: 8 hours.
With the ILS 2100, Digel guarantees: every order placed before 2 pm ships the same day. The system seamlessly connects manual stations with fully automated routes – modular and scalable.
At Diamant / Trek: retrofit completed without a single production stoppage. 5 parallel assembly lines, 1,200 bicycles per day, cycle-synchronised and paint-friendly.
»500 installations. 45 years of expertise.
No compromises.«
Schoenenberger Systems · Made in Germany since 1977
Key Figures
ILS 2100 by the Numbers.
Applications
One Platform. Every Industry.
Precise sequencing of components directly to the assembly line – synchronised with the vehicle flow, no buffer, no errors.
- Just-in-Sequence for the line
- 100% variant accuracy
- 24/5 continuous operation
From batch size 1 to store replenishment – automated sorting for stores, outlets and webshops from a single central warehouse.
- Omnichannel logistics from one system
- Same-day dispatch by 2 pm
- Returns processed automatically
Fast-response order picking, automated returns handling and optimised throughput times for maximum delivery performance.
- Batch-size-1 capable
- Dynamic buffer integrated
- Scalable for peak demand
Automatic material supply synchronised to the production line – for bicycle, apparel and consumer goods manufacturing.
- Cycle-synchronised provisioning
- Paint-friendly transport
- Retrofit without production stoppage
Reference Customers
Trusted by Industry Leaders
Success Stories
ILS 2100 in Practice.
Faurecia manufactures seats for the Audi A4 – more than one seat set per minute. The ILS 2100 sequences 16,000 seat covers fully automatically, 24/5, with zero errors.
Read Success StoryDigel guarantees: every order placed before 2 pm ships the same day. Schoenenberger Systems connects manual workstations with fully automated routes – scalable and modular.
Read Success StoryStores, outlets, webshop – all channels from one warehouse. Bugatti replaced a rigid legacy system with the ILS 2100: from batch size 1 to a fully loaded truck.
Read Success StoryCustomer Testimonials
What Our Customers Say.
What convinced Digel was not only the efficiency and flexibility of the system. The seamless integration of manual workstations with fully automated transport routes, and the optimal use of available space, also matched our requirements perfectly.
Schoenenberger Systems developed a modular overall concept based on our existing building structure, taking both current infrastructure and future expansion into account – without a single production stoppage.
The system controls the entire process fully automatically. Last-minute changes to the production programme are handled reliably – a model changeover requires no manual retooling whatsoever.
Your Next Step
ILS 2100 for
Your Project.
Find out how the ILS 2100 can transform your material flow. Our expert team will advise you individually – free of charge and without obligation.
Arrange a Consultation →