Modular All-in-One Solutions for Optimal 3D Material Flow
SCHÖNENBERGER Systems is your partner for professional overhead conveyor technology in the textile, automotive, and e-commerce industries. Our overhead conveyor systems combine proven engineering quality with state-of-the-art ASRS technology, enabling process-safe logistics solutions with direct transport routes.
When transport and storage consistently take place under the ceiling, floor space remains free for value-adding activities – for clarity, cleanliness, and safety in production, distribution, and logistics.
Our Overhead Conveyor Systems at a Glance
ILS 2100 Sorting System
The modular flagship for sequencing and automated transport. With intelligent mini-trolleys and gyroscope-based sorting for just-in-sequence deliveries in demanding e-commerce logistics.
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ILS Pouch Sorter
High-speed sorting with up to 7,200 items per hour. Combines hanging goods and flat goods sorting for efficient multi-channel e-commerce processes with automatic shipping buffer forwarding.
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Omniflo Trolley System
Flexible multi-directionality with center-suspended design. Movement in all directions across different levels without system breaks. Couplable trolleys for fast batch picking with barcode/RFID identification.
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CPC Trolleyless Systems
Maintenance-free efficiency without conventional trolleys. Pressure-free transport on inclines and curves with minimal energy consumption. Ideal for truck unload and batch delivery with ILS/Omniflo integration.
Learn more →ILS 2100: The Modular Flagship System for Professional Intralogistics
The ILS 2100 system forms the centerpiece of modern overhead conveyor technology for companies with the highest demands on flexibility and throughput. Designed for the rapid processing of products in lot size 1, it enables fully automated compilation of individual, multi-part orders as well as the fastest processing of returns.
Core Functions and Technical Highlights
- ILS Single Carriers with Mini-Trolleys: Individually controllable carriers for precise handling of individual items
- Gyroscope-Based Sorting: High-precision sorting for just-in-sequence deliveries
- Automated Loading and Unloading: Integration with robotics and pick-to-light systems
- Real-Time Tracking: Seamless RFID and barcode integration for complete transparency
- Modular Scalability: Expandable from small installations to large-scale systems
Optimized for E-Commerce
The ILS 2100 is the ideal solution for various products in e-commerce fulfillment. Whether fashion, textiles, or accessories – the system handles high order variability at maximum speed.
Reference Customers
Leading companies like Digel and Bugatti trust ILS 2100 for their high-volume operations, achieving new standards in efficiency and customer satisfaction.
Omniflo: Revolutionary Multi-Directionality for Maximum Flexibility
The Omniflo system revolutionizes material flow through its innovative center-suspended design. Trolleys can be moved in all directions and across different levels – without system breaks or transfer operations. Ideal for flexible, fast transport of larger quantities, higher weights, and bulky goods.
Technological Advantages
- Center-Suspended Design: Freedom of movement in all directions without restrictions
- Couplable Trolleys: Fast batch picking and flexible adaptation to variable requirements
- Barcode/RFID Integration: Complete product identification and traceability
- Power & Free Technology: Accumulating goods on the conveyor line without energy loss
- Floor Connection: Inclined and vertical conveyors for vertical material flows
- Manual & Automatic Use: Hybrid operation based on process requirements
The Omniflo system can be used both fully automatically and manually and can be expanded at any time. The combination of various conveyor technologies makes it a universal solution for complex logistics processes.
More about OmnifloILS Pouch Sorter: High-Speed Sorting for Multi-Channel Fulfillment
The ILS Pouch Sorter is the answer to increasing demands in e-commerce: up to 7,200 items per hour with highest precision and reliability. The unique combination of hanging goods and flat goods sorting in one system optimizes multi-channel processes like no other solution.
Performance Features
Maximum Throughput
7,200 items/hour for highest productivity during peak times
Hybrid Sorting
Hanging goods and flat goods in one integrated process
Automatic Forwarding
Direct to shipping buffers for minimal lead times
Error Minimization
Automatic quality control through integrated sensors
CPC Trolleyless Systems: Maintenance-Free Efficiency Redefined
The CPC Trolleyless Conveyor Systems (Pin, Latch and Endless Conveyors) completely eliminate conventional trolleys, setting new standards in maintenance-friendliness and energy efficiency.
Innovation Without Trolleys
- Pressure-Free Transport: Gentle conveying on inclines and curves
- Minimal Energy Consumption: Significantly reduced operating costs
- Low Maintenance: Fewer moving parts mean higher availability
- Seamless Integration: Compatible with existing ILS and Omniflo installations
- Versatile Use: Ideal for truck unload, batch delivery, and buffer lines
CPC systems are the ideal complement to existing overhead conveyor systems and enable cost-efficient process optimizations without major reconstruction work.
More about CPC Trolleyless SystemsASRS Integration: Revolutionary Space Utilization for B2B Logistics
All SCHÖNENBERGER overhead conveyor systems are designed for seamless integration with ASRS technology (Automated Storage and Retrieval Systems). This combination enables:
50% Space Savings
Through intelligent vertical space utilization and high-bay warehouse integration
Dynamic Storage
Optimized picking at height with automatic lift systems
Process Safety
Seamless material flow control from goods receipt to shipping
Scalability
Flexible expansion for growing requirements without layout changes
The combination of overhead conveyor technology and ASRS completely revolutionizes textile logistics and automotive applications. Companies benefit from significantly reduced storage areas while simultaneously achieving higher storage capacity and faster access times.
RFID & Barcode Tracking: Complete Transparency in Real Time
Integrated RFID and barcode technology forms the digital backbone of all SCHÖNENBERGER overhead conveyor systems and enables:
- Complete Traceability: Real-time tracking of each individual item in the system
- Error Reduction: Automatic plausibility checks minimize picking errors
- KPI Optimization: Detailed evaluations for continuous process improvement
- Inventory Transparency: Complete overview from goods receipt to shipping
- WMS/ERP Integration: Seamless connection to existing IT infrastructure
- Quality Assurance: Automatic documentation for compliance and audits
Tracking technology is particularly valuable for demanding e-commerce operations where speed and accuracy are equally critical to success. Customers receive real-time order status updates, while internal processes are continuously improved through data-driven optimizations.
Industry-Specific Applications
Textile and Apparel Logistics
Optimal handling of Garment-on-Hanger (GOH) for fashion retailers, textile service providers, and e-commerce fulfillment. From automated goods receipt through sequenced picking to ship-ready order completion.
- Wrinkle-free transport through hanging storage
- Size-run completion for retail supply
- Returns processing with automatic quality control
- Seasonal scalability for peak times
Automotive & Industrial Production
Just-in-sequence supply of production lines with highest precision. References like Faurecia demonstrate reliability in demanding automotive environments.
- Tact-accurate delivery to assembly lines
- Variant-rich component sequencing
- Buffer storage for production fluctuations
- Gentle transport of sensitive components
E-Commerce & Omnichannel
Multi-channel fulfillment with highest flexibility for online retailers and retail groups. Batch-and-wave picking combined with single-order fulfillment.
- Same-day delivery through fast throughput times
- Flexible order batching by shipping method
- Integrated packaging optimization
- Returns management with quality check
Warehousing & Distribution
Vertical space utilization for maximum storage capacity with minimal footprint. ASRS integration for fully automated goods movements.
- High-bay warehouse integration up to 20m height
- ABC analysis-based storage location assignment
- Chaotic storage with intelligent assignment
- Temperature-controlled storage zones
How Projects Become Success Stories
Experience our overhead conveyor systems in professional use at leading companies
Digel AG – Textile Logistics with Omniflo
Modernization of logistics for premium men's clothing with flexible Omniflo Trolley System. Significant increase in throughput with optimal garment care.
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Faurecia AG – Automotive with ILS 2100
Just-in-sequence supply of automotive production lines with highest precision. ILS 2100 system for tact-accurate delivery of variant-rich components.
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bugatti Retail – Fashion Fulfillment
Multi-channel e-commerce solution for premium fashion with Omniflo System. Optimized returns processing and fast store supply from one process.
Read Case StudyBenefits of SCHÖNENBERGER Overhead Conveyor Technology at a Glance
Modular System Architecture
All systems are combinable with each other and expandable at any time – for maximum investment security
Proven Quality
Engineering Made in Germany with decades of experience in demanding industrial environments
Process Safety
99% system availability through redundant design and preventive maintenance concepts
Ergonomic Handling
Optimal working heights and intuitive operation for low error rates and high employee satisfaction
Energy Efficiency
Intelligent controls and energy-saving drives sustainably reduce operating costs
Future-Proof
Open interfaces for Industry 4.0, IoT, and future technologies
Ready for Your Customized Logistics Solution?
Our experts analyze your requirements and develop the optimal overhead conveyor technology solution for your company. Benefit from over 60 years of engineering experience.
Schedule a ConsultationSuccessful customer projects in action
In the following, we present inspiring success stories from companies in the automotive and textile logistics sectors that have successfully implemented overhead conveyor systems. These companies have recognized the benefits of our innovative solutions and optimized their logistics processes. By using our overhead conveyor technology, they have been able to increase efficiency, reduce lead times and improve the flexibility of their supply chain. Find out more about these exciting success stories and see the results for yourself.
Benefits of SCHÖNENBERGER Overhead Conveyor Technology at a Glance
Modular System Architecture
All systems are combinable with each other and expandable at any time – for maximum investment security
Proven Quality
Engineering Made in Germany with decades of experience in demanding industrial environments
Process Safety
99% system availability through redundant design and preventive maintenance concepts
Ergonomic Handling
Optimal working heights and intuitive operation for low error rates and high employee satisfaction
Energy Efficiency
Intelligent controls and energy-saving drives sustainably reduce operating costs
Future-Proof
Open interfaces for Industry 4.0, IoT, and future technologies
Ready for Your Customized Logistics Solution?
Our experts analyze your requirements and develop the optimal overhead conveyor technology solution for your company. Benefit from over 60 years of engineering experience.
Schedule a Consultation